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Thermal Management Systems
Thermal SystemsWatlow's integrated assemblies and systems are composed of multiple thermal components including electric heaters, sensors, control electronics and electrical, electronic and mechanical components and sub-assemblies. These integrated systems are ideal for customers requiring an engineering, design or manufacturing partner. Watlow focuses on assembly and system performance optimisations as well as thermal integration and manufacture/assembly.

Capabilities:

  • Clean room assembly
  • Precision CNC machining, laser cutting, etc.
  • Thermal application expertise
  • Electromechanical manufacture, assembly and test
  • High precision welding and brazing
  • Sheet metal fabrication
  • Control systems, panels and sub-panel assemblies to UL®508
  • Custom firmware development
  • PLC integration and programming
  • Product areas of focus:
    • Integrated Control Systems - Multi-functional sub-panel and full control panels and wiring for equipment system control
    • Thermo-Electro-Mechanical Systems - Integrated and optimised thermal component intergration into electromechanical assemblies and systems
    • Field Upgrade Kits

    Thermal SystemsAs thermal systems grow in complexity and in-house engineering resources become more scarce, Watlow systems can relieve the burden by providing you the exact thermal system integration services required.

    From large skid-mounted thermal systems to contract assembly and process control software, Watlow is the world's largest integrator of heater, sensor and control technology for solving your application needs.

    A special blower system requiring 400ºF (200ºC) air was engineered for curing composites. The 81 kW air circulation heater was mounted on a skid with the blower and control system interconnected and factory-tested. A variable-speed motor drive, combined with an SCR power controller, allowed precise air flow and temperature control.

    System IntergrationSelf-contained standard control consoles are available from one to eight loop configurations. Units are complete with heavy duty fused line cord, fused output receptacle and lighted on-off rocker switch. Some models include a serial communication option.

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    Watlow engineers provide a turnkey thermal system that:
    • Reduces your risk in product development
    • Skips the trial and error process
    • Speeds product introduction to market
    • Simplifies parts inventory
    • Offers the economies of a single-source supplier
    • Provides a more, extensive total system warranty
    Fast quote turnaround:
    • Same day quotes for integrated standard products
    • Up to 15 working days for large process systems
    Five key product and service areas:
    1. Process systems-tubular flange assemblies, pressure vessels, circulation heaters, skid-mount assemblies
    2. Heater and mechanical systems-smaller than process systems; normally welded and mechanically fastened assemblies
    3. System standard products-hot oil, hot water and deionised water systems
    4. System integration and contract assembly-standard products integrated into a higher-level thermal system with customisations for each application on a build-per-print basis
    5. Integrated standard products-conventional electromechanical devices, electronic instrumentation devices, interface electronics and standard control and sensor systems
    Markets served by Watlow Systems:
    • A & E
    • Analytical
    • Cleaning systems
    • DI water systems
    • Environmental
    • Fluid power
    • Food service equipment
    • Gas and petroleum
    • Image processing and printing
    • Medical
    • Packaging
    • Plastics
    • Process end users/distribution
    • R&D laboratories
    • Semiconductor
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    Watlow Systems Services:
    • Procurement
      • Mechanical/electrical components
      • Stocking
      • Strategic partnerships

    • Design
      • Component interface
      • Mold design
      • Optimising existing thermal systems
      • Packaging
      • Product testing
      • Retrofit plans
      • Standard system products
      • System application expertise
      • Thermal process design
      • Vacuum and injection mould design

    • System Warranty
      • Three-year warranty for in-house designed systems

    • Literature and documentation support

    • Purchasing/contracting

    • Agency approvals

    • Manufacturing
      • ASME vessel fabrication
      • Axial and SMT assembly; paste screening-product testing
      • Contract assembly
      • CNC and precision machining, gun boring
      • Custom engineered products
      • Finishing; plating anodizing, hard coating, special coating, passivation, painting and silk screening
      • Kitting of components
      • Metal casting
      • PCB test and calibration
      • Plastic molding
      • Remote manufacturing
      • Sheet metal fabrication; aluminum and steel
      • Skid fabrication
      • Standard products
      • Support for remote warehousing
      • Welding and brazing; MIG, TIG, stick, laser and vacuum

    • Technical support
      • Total hardware and software system support
      • Prototyping, on-site pre-work and field testing
      • Product testing/compliance
      • Support during conceptual phase and design cycle
      • On-site during start-up
      • On-site trouble shooting

    • Global focus
      • The same level of service the world over
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    Product Information
    Click on the below links for more product information. Items that are PDF documents, require Adobe® Acrobat® Reader version 4 or higher for viewing.
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    Watlow Singapore Pte Ltd     55 Ayer Rajah Crescent, #03-23, Singapore, (139949)     +65 6773-9488     Fax - +65 6778-0323     
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